FAPRE Industrial Co., Limited. is a high-tech enterprise committed in R&D, production, and sales of abrasives products. We have 6 branch factories today, 400 employees, total area of 120,000 square meters and more than 30 new products developments per year.
Excellent Product Quality
FAPRE has advanced equipment and a professional technical development and management team for high quality assurance. Our factory environment, management system and product quality all meet the abrasives manufacturing factory system qualification standards.
Rich Products
Our products include Resin Bonded Abrasives, such as Grinding Wheels For Metal, Grinding Wheels For Stainless Steel (INOX), Flexible Grinding Wheels, Ceramic Cut Off Wheels, Zirconia Cutting Wheels, Cut Off Wheels For Metal, Cut Off Wheels For PipeLine, Cut Off Wheels For Stone; Coated Abrasives, such as Aluminum Oxide Flap Discs, Quick Change Flap Discs, Ceramic Flap Discs, Zirconia Flap Discs, Aluminum Oxide Fiber Discs, Zirconia Fiber Discs, Emery Cloth Roll; and Brown Corundum And White Corundum etc.
One-Stop Service
There is no intermediate link when ordering products from our company. We provide one-stop service from design, processing, sample trial production to mass production.
Leading Service
We have many years of industry experience, a complete production management, quality supervision, and sales service operation system. Whether you want to purchase Resin Bonded Abrasives or Coated Abrasives, just email your requirements and we can customize the product for you.
Zirconia flap disk is a type of abrasive disk used in metal fabrication shops for removing welds and blending on hard metals, including carbon steel, stainless steel, and titanium. It features the Zirconia Alumina grain, which has a larger crystalline structure and is a very tough grain with a good product life. The overlapping coated abrasive cloth flaps provide several layers of abrasives, making the disc flexible, long lasting and a great choice for one step grinding/ blending.
Ceramic flap discs are another strong abrasive that can grind metal surfaces from carbon steel to aerospace alloys. Ceramic flap discs are ideal when it comes to grinding most metals and work best with moderate pressure. The shape and structure of the ceramic minerals give the discs their sharp grinding edge. It is also how it maintains its cutting power and stability over use.
Quick change abrasive discs are small grinding discs that are ideal for confined spaces that larger sanding discs cannot be maneuvered into or when you only need to work on a smaller area. Quick change discs are used for general purpose grinding, stock removal and deburring. Other uses include cleaning up welds, removing scale oxidation, paints, and protective waxes, surface leveling, mold, and cavity grinding. They come in a variety of designs that look like mini sanding disc versions of other full-size abrasives like flap discs, surface conditioning discs, polishing discs, etc.
Suitable for surface grinding and grinding at any angle. Advantages: high tensile strength, strong elasticity and self-sharpening, high efficiency and low energy consumption.
Zirconia alumina grain (Z) is the preferred abrasive material on alloyed and unalloyed steels. zirconium fiber discs are perfectly suited for edge breaking work, cutting of difficult-to-machine materials, high alloy stainless steels and high temperature non-ferrous metals with cool grinding properties and a long service life.
Wear-resistant aluminum oxide abrasives and premium cloth back make this durable sand paper roll. Featuring less-clogging and anti-static. This cloth-backed sandpaper roll can be used in both wet and dry sanding.
What is Emery Cloth Roll
Emery cloth is a type of woven fabric that has a grayish-black abrasive combination of corundum and magnetite coated on one side. During manual labor, it is used to smooth metal surfaces. Emery cloth works well for cleaning dirt, corrosion debris, and extra paint from a metal's surface. Emery cloth is composed of several grits. The smaller grain size makes it harsher than sandpaper. Emery cloth with grit 120 is used for fine finishing. The number of abrasive particles per inch is referred to as the grit number. The surface will be more uneven the higher the abrasive density.
Benefits of Emery Cloth Roll
Emery cloth is a specialized abrasive material used for sanding metal surfaces. Unlike sandpaper, it has a durable cloth backing that prevents shredding during aggressive sanding, making it ideal for metal finishing and shaping. It is designed for tasks that require durability and precision, such as pre-finishing metal surfaces and removing deep scratches. Here are some benefits of Emery Cloth Roll.
Versatility
Emery cloth is versatile and can be used on a variety of materials, including metal, wood, plastic, and ceramics. Whether you're working on a woodworking project or repairing metal objects, emery cloth is an all-around abrasive material that can handle a wide range of tasks. Furthermore, emery cloth is suitable for both dry and wet sanding. This versatility allows you to use it in different conditions and achieve the desired results in your projects.
Flexibility
The flexibility of the cloth backing allows cloth to conform to various shapes and contours, making it ideal for detailed and intricate work. This flexibility ensures consistent contact with the surface, resulting in a more even and smooth finish. Whether you need to work on intricate and hard-to-reach areas or cover a large surface area, emery cloth can be tailored to meet your specific requirements. Additionally, emery cloth can be used with or without a sanding block, providing you with the freedom to choose the most comfortable and effective method for your project
Durability
Emery cloth is known for its durability and resistance to wear and tear. The cloth backing of emery cloth provides superior durability compared to traditional sandpaper. It can withstand more wear and tear, making it suitable for heavy-duty tasks and prolonged use. This durability translates to cost savings, as cloth needs to be replaced less frequently.
Precision
Emery cloth provides precise control over the sanding process, allowing users to achieve the desired finish with accuracy. The different grit sizes available enable users to select the appropriate level of abrasiveness for each task, ensuring optimal results.
Easy to Use
Using emery cloth is straightforward and hassle-free. You can use it by hand or with a power tool, depending on your preferences and the nature of your project. It does not require additional materials or adhesives, making it a convenient sanding option.
Cost-Effective
Given its durability and versatility, cloth is a cost-effective solution for sanding and polishing needs. It offers long-lasting performance and reduces the need for multiple types of abrasives, making it a smart investment for both professionals and hobbyists.
Applications of Emery Cloth Roll
Emery cloth is a versatile abrasive material that finds application in various industries due to its durability and effectiveness. It is used in a wide range of tasks, including metalworking, woodworking, jewelry making, and drywall sanding, etc. Here are the specific applications of emery cloth in different fields.
Metalworking
Emery cloth is extensively used in metalworking for tasks such as polishing, deburring, and removing rust or corrosion from metal surfaces. Its abrasive nature allows for efficient material removal while providing a smooth finish, making it an essential tool in metal fabrication and repair processes.
Woodworking
In woodworking, emery cloth is utilized for shaping, smoothing, and finishing wooden surfaces. It is particularly effective in removing imperfections, refining edges, and preparing wood for painting or staining. Woodworkers rely on emery cloth to achieve precise and uniform results in their projects.
Jewelry Making
Emery cloth plays a crucial role in jewelry making by enabling artisans to refine and polish metal components, such as intricate designs, settings, and clasps. Its abrasive properties allow for meticulous detailing and finishing touches, ensuring the creation of high-quality and visually appealing jewelry pieces.
Drywall Sanding
When it comes to drywall sanding, emery cloth is utilized for smoothing and leveling joint compound or spackling on walls and ceilings. Its flexibility and durability make it suitable for addressing imperfections and achieving a seamless surface, contributing to the overall quality of drywall finishing.
Automotive Industry
In the automotive industry, emery cloth is used for a variety of tasks, including paint preparation, rust removal, and polishing metal parts. It is especially useful for bodywork, where precise sanding is necessary to achieve a flawless finish. Mechanics also use cloth to clean and polish engine parts, ensuring optimal performance.
Plumbing
Plumbers use emery cloth to clean and prepare pipes before soldering or welding. It is effective at removing oxidation and ensuring a clean surface for a strong bond. The flexibility of cloth allows it to wrap around pipes easily, making the cleaning process efficient.
DIY and Home Improvement
For DIY enthusiasts and home improvement projects, cloth is a handy tool for tasks like furniture restoration, tool maintenance, and general surface preparation. Its versatility makes it a valuable addition to any toolkit, capable of handling a wide range of sanding and polishing needs
Emery cloth is a type of abrasive material that is commonly used for sanding metal surfaces. Unlike traditional sandpaper, it has a durable cloth backing that won't come apart or shred during aggressive sanding, which helps to reduce the possibility of small fragments being left on the prepared surface. To achieve the best results with emery cloth, it is important to follow some best practices:
Prepare the Surface
Prior to using emery cloth, it's essential to prepare the surface by cleaning it and removing any debris or loose materials. This will ensure that the emery cloth can make proper contact with the surface and provide an effective sanding action.
Choose the Right Grit Size
Selecting the appropriate grit size for your task is crucial. Coarse grits are suitable for heavy material removal, while fine grits are ideal for finishing and polishing. Using the wrong grit size can result in poor surface quality and increased effort.
Apply Even Pressure
When using cloth, apply even pressure to ensure consistent contact with the surface. Uneven pressure can cause irregular sanding patterns and damage the material. Take your time and use a steady hand to achieve the desired finish.
Use Proper Technique
For hand sanding, use a back-and-forth motion and follow the grain of the material, especially with wood. For power tools, ensure the cloth is securely attached and move the tool smoothly across the surface. Proper technique ensures an even and smooth finish.
Check Progress Regularly
Keep an eye on your progress while sanding with emery cloth. Regularly inspect the surface to ensure you are achieving the desired results. If needed, make adjustments to your technique or switch to a different grit to achieve the desired outcome.
Maintain a Clean Work Area
Keeping your work area clean helps prevent contamination of the abrasive surface. Dust and debris can interfere with the sanding process and reduce the effectiveness of the cloth. Regularly clean both the work area and the emery cloth to maintain optimal performance.
Replace When Necessary
Although emery cloth is durable, it will eventually wear out. Replace it when the abrasive particles become smooth or when the cloth backing shows signs of wear. Using worn cloth can result in poor sanding performance and damage to the material.
Safety Precautions
When using emery cloth, it's essential to take safety precautions. Wear protective gear, such as goggles and gloves, to protect yourself from any flying debris or potential harm. Also, be cautious not to apply excessive pressure or use excessive force, as it can cause accidents or damage to the surface you're working on.
Uses for Emery Cloth Roll
01
Metal Polishing
Emery cloth excels in metal polishing applications, providing a fine abrasive surface that can impart a smooth and polished finish to metals. It is commonly used in jewelry making and other metalworking tasks where achieving a high-quality, gleaming finish is crucial.
02
Precision Grinding
Due to its finer abrasive particles, emery cloth is well-suited for precision grinding tasks. It is often employed in applications where a high level of accuracy and fine surface finishing are required, such as in the manufacturing of small parts and components.
03
Fine Surface Finishing
Emery cloth is preferred for tasks demanding a fine surface finish, especially on materials like brass and aluminum. Its ability to achieve a polished surface makes it an excellent choice for intricate work where aesthetics are of paramount importance.
04
Removing Rust and Corrosion
Another valuable use of emery cloth is for removing rust and corrosion from metal surfaces. If you have tools that have been left unused and exposed to moisture, they might develop rust. By using emery cloth, you can effectively remove the rust and restore the tools' functionality.
Types of Grades of Emery Cloth Roll
Emery Cloth Roll is used in various grades or grits, and the choice of the grade will depend on the type of work that needs to be done.
Coarse Grit Emery Cloth Roll
Coarse grit Emery Cloth Roll is used for heavy-duty sanding tasks. It has a grit range of 40 to 60 and is used to remove paint, rust, and other rough surfaces from metal or wood. It is also used to level uneven surfaces and prepare them for finer sanding. Coarse grit Emery Cloth Roll can quickly remove material and can be aggressive, so it should be used with care.
Medium Grit Emery Cloth Roll
Medium-grit Emery Cloth Roll has a grit range of 80 to 120 and is used for sanding surfaces that require a moderate amount of material removal. It is ideal for smoothing rough edges and preparing surfaces for painting or staining. Medium-grit Emery Cloth Roll can also be used to remove minor imperfections from metal surfaces and to prepare surfaces for polishing.
Fine Grit Emery Cloth Roll
Fine-grit Emery Cloth Roll has a grit range of 150 to 180 and is used for sanding surfaces that require a smooth finish. It is ideal for preparing surfaces for painting or staining and for removing fine scratches from metal surfaces. Fine-grit Emery Cloth Roll can also be used to prepare surfaces for polishing and buffing.
Very Fine Grit Emery Cloth Roll
Very fine grit Emery Cloth Roll has a grit range of 220 to 400 and is used for sanding surfaces that require an ultra-smooth finish. It is ideal for preparing surfaces for painting or staining and for removing very fine scratches from metal surfaces. Very fine grit Emery Cloth Roll is also used for polishing and buffing.
Superfine Grit Emery Cloth Roll
Superfine grit Emery Cloth Roll has a grit range of 500 to 1200 and is used for sanding surfaces that require an extremely smooth finish. It is used for polishing and buffing metals and plastics, as well as for finishing wood surfaces. Superfine grit Emery Cloth Roll is also used for preparing surfaces for final coatings or finishes.
Things to Consider When Buying Emery Cloth Roll
When choosing an emery cloth, it's important to consider the type of material you're working with as well as the desired finish. The following features should be taken into account when selecting an emery cloth:
Backing
The backing material determines how strong and durable the emery cloth is. A strong backing will allow you to use more pressure when sanding without tearing or wearing out quickly. The backing of the emery cloth can also vary, with options such as cloth, paper, or polyester. Cloth backings are typically more flexible and durable, whereas paper backings are better for precision work.
Coarseness Level
When selecting emery cloth, it's essential to consider the coarseness level or grit. The appropriate grit will depend on the desired outcome. Fine grit emery cloth is suitable for polishing and fine finishing, while coarse grit emery cloth is better for heavy rust removal or aggressive sanding.
Size and Shape
Consider the size and shape of the emery cloth that best suits your project. Sheets are generally suitable for general sanding, while tape is ideal for intricate and hard-to-reach areas. Rolls provide flexibility, allowing you to cut the desired length.
Material Compatibility
Make sure to select emery cloth that is suitable for the material you're working on. Different emery cloth compositions are available for specific materials such as wood, metal, and other surfaces. Using the appropriate emery cloth will ensure optimal results and prevent damage to the material.
Coating Type
Open-coat emery cloth will provide more control over stock removal while closed-coat provides a faster cut rate with deeper scratches than open-coat but may leave deeper marks or gouges in softer metals like aluminum or brass if too much pressure is applied during sanding.
Differences Between Emery Cloth Roll and Sandpaper
When it comes to working with different materials, it's important to understand the differences between emery cloth and sandpaper. While both are abrasive materials, they serve different purposes and have distinct characteristics that make them suitable for specific applications.
Grit Size Range
One of the primary distinctions between sandpaper and emery cloth lies in their respective grit size ranges. While sandpaper covers a broad spectrum of grit sizes, emery cloth tends to fall into the finer end of the spectrum. Emery cloth is commonly available in grit sizes suitable for fine finishing, making it distinct from the coarser grits often found in sandpaper.
Mineral Composition
The mineral composition is a significant factor setting emery cloth apart from sandpaper. While sandpaper may use various abrasive minerals like aluminum oxide or silicon carbide, emery cloth specifically incorporates emery, a combination of corundum and iron oxide. This unique composition contributes to its fine abrasive properties.
Flexibility and Durability
Emery cloth, with its fabric backing, is generally more flexible than many types of sandpaper. This flexibility allows it to conform to contours and intricate shapes more easily, making it well-suited for precision work. However, it's essential to note that the fabric backing may be less durable than some of the heavier backings used in sandpaper.
Frequently Asked Questions
Hot Tags: emery cloth roll, China emery cloth roll manufacturers, suppliers, factory, coated abrasives, aluminum oxide fiber discs, ceramic flap discs, , cut off wheels for stone
